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The optimal solution for effective water filtration in industrial applications

Details

Applications
  • Petrochemical industry: Treatment and recovery of process water, promoting resource maximisation efficiency.
  • Semiconductor production: Filtration of raw water ensures the quality of production processes.
  • Textile cleaning/industrial laundry: Recovery of process water and effective wastewater treatment contribute to resource conservation.
  • Domestic engineering: Use in water softeners and ion exchangers to improve water quality in households.
  • Mechanical vehicle washing: Treatment and recovery of process water increase efficiency and sustainability.
  • Beverage industry: Treatment of raw and production water to ensure the highest quality standards.
  • Food industry: SiLibeads® are also used in fish farms to optimise water quality.
Quality characteristics
  • Excellent filter performance: Homogeneous filter bed for maximum efficiency in particle separation and flow.
  • Low biofilm formation: Smooth surface prevents microorganisms from adhering.
  • Extended filter service life: Significantly longer maintenance intervals thanks to high dirt holding capacity.
  • Optimal backwashing: Reduced water and energy consumption thanks to improved fluidisation and shorter backwashing times.
  • Excellent mechanical and chemical resistance: Very high impact, breakage and abrasion resistance.
  • Cost-effectiveness: Reduction in operating costs thanks to reduced chemical consumption and lower maintenance requirements.
  • Safe handling: Virtually dust-free processing and no risk of injury during installation.

SiLibeads® filter glass beads are the sustainable, economical and reliable solution for a wide range of industrial water treatment processes.

References

SiLibeads® glass beads as an innovative filter medium

Glass beads as a filter medium: Efficient, economical and environmentally friendly for sustainable water filtration
  • Efficiency
    Finer filtration: Glass beads can filter smaller particles than sand, resulting in clearer water. Lower pressure loss: They enable lower pressure loss in the filter system, which increases the efficiency of the pump system.
  • Cost-effectiveness
    Longer service life: Glass beads need to be replaced less often than sand, which saves costs in the long term.
    Lower water consumption: Less water is required for backwashing because glass beads can be cleaned more efficiently.
  • Environmental friendliness
    Recyclable: Glass beads are an environmentally friendly product that can be reused or recycled.
    Chemical reduction: You need fewer chemicals to maintain water quality, which means less impact on the environment.
  • Handling and maintenance
    Less clumping: They are less prone to clumping or forming channels in the filter bed, which improves effectiveness and maintenance.
    In use, glass beads are simply poured into the filter container, similar to sand. The specific amount and exact procedure may vary depending on the filter size and type. It is important to follow the manufacturer’s recommendations for optimal results.
    Although glass beads can be more expensive to purchase than traditional filter media, the long-term savings and improved water quality often justify the initial cost. If you value efficiency, sustainability and easy maintenance, glass beads are an excellent choice for filter media.
What are the advantages of glass beads over sand in water filtration?
wasserfiltration-vergleich-silibeads-vs-filtersand
wasserfiltration-vergleich-silibeads-vs-filtersand
  • Finer filtration
    Larger surface area: Compared to sand grains, glass beads have a smooth and spherical shape, which results in a larger effective surface area. This allows finer particles down to a size of approximately 3 micrometres to be filtered, whereas sand can typically filter particles down to a size of approximately 20-40 micrometres.
  • Increased efficiency and energy savings
    Lower pressure loss: The uniform shape and size of the glass beads ensure lower friction and thus lower pressure loss in the filter system. This leads to higher pump efficiency and can save energy costs.
  • Longer service life and cost efficiency
    Chemical resistance: Glass beads are more resistant to chemicals and pH fluctuations than sand. This contributes to a longer service life of the filter medium.
    Less replacement required: Due to their durability, glass beads need to be replaced less often than sand, which leads to long-term cost savings.
  • Lower water consumption
    More efficient backwashing: Glass beads can be backwashed more quickly and efficiently than sand, which reduces water consumption during the filter cleaning process.
  • Environmental friendliness
    Recyclability: Glass beads are a more environmentally friendly product. They can be recycled and reused, resulting in a lower environmental impact.
  • Maintenance advantages
    Prevents clumping: Glass beads are less prone to clumping or forming channels through which unfiltered water can pass. This ensures more consistent filtration and simplifies maintenance.
  • Handling
    Dust-free filling: Glass beads are dust-free compared to sand and filter gravel, which makes handling easier when replacing the filter medium.
What are the advantages of glass beads over glass granulate in water filtration?
  • More uniform filtration
    Uniform size and shape: Glass beads are generally more uniform in size and shape, which creates a very uniform filtration layer. This enables more efficient and consistent filtration of small particles.
  • Reduced pressure loss
    Smooth surface: The smooth, spherical surface of glass beads results in lower resistance in the filter bed, which means less pressure loss. This can lead to better pump performance and lower energy consumption.
  • More efficient backwashing
    Less clumping: Due to their smooth surface and spherical shape, glass beads are less prone to clumping. This facilitates backwashing, as the material is less likely to form solid channels through which water can pass unfiltered. The result is a more efficient backwashing process that uses less water.
  • Better water quality
    Finer filtration: The uniform shape and size of glass beads can help remove finer particles from the water than is possible with glass granules. This results in better water quality and clarity.
  • Longer service life
    Chemical resistance and durability: Although both glass beads and glass granules are chemically inert and durable, the uniform nature of glass beads can contribute to an overall longer service life for the filter media, as there is less abrasion and breakage.
  • Lower tendency to channeling
    Improved water circulation: The spherical shape of glass beads promotes better water circulation through the filter bed, resulting in more efficient filtration. In contrast, the irregular profile of glass granules can more easily form channels through which water can pass unfiltered.

Suitable products